The fuse holder is NAPA part # NW784482. Date Submitted. I replaced the fuse link between the alternator and the battery with two 60A fuses in parallel. To How to test a fusible link - no power from alternator. If I jiggle it I get a overcharge message and my dash goes out but I am not over charging. They pointed me to Powermaster, but they don't use fusible links in their alternator primary leads. Top. When replacing fusible links, first cut the protected wire where it. Reactions: Irnworker08. For. Fusible links are meant to burn when there is a short to ground in the system somewhere. Where does the fusable like attach to on an alternator 94 olds fuel pump wiring. Starter Relay-to-Alternator Fusible Link. 7 Posts. Reply Quote. . It just a smaller section of wire fused in, flame proof compond on wire, then heat skrink type rubber around it . It. Reply Like. RESTART. A post on MB World suggested that my accident with the wrench had damaged a fusible link that is in the cable that runs from the starter to the alternator. Then a 10 gauge wire with a fusible link is run from the + post on the starter to the alternator. I recently thought my alternator was done In which it was as my battery wouldn’t hold a charge. Not enough current to blow the fuse, but enough to sit there and cook it for a long time (and suck a lot from the battery and alternator). It is a Littelfuse 200 amp automotive fuse like this: The 4 AWG wire will handle the load much better than the 8. There is no fusible link "Between" the alternator output post and the battery. To answer your question, yes there are fuses. Also, just an FYI. Yes there is a 14 gauge fuse link for the alternator harness located at the starter solenoid, it should be the green one. Ok, I fixed it and everything is working. 10. 8Mb: Download:. CERTIFIED MECHANIC. Start the vehicle and let it stay running. Chrysler used a 16 gage fusible link to protect the 12 gage wires. Okay excuse my ignorance, there is one fusible link. From what I've read, there is the 4-gauge rule. 01-16-2006 09:59 AM. As long as the battery is connected you are going to have a tough time producing a system high voltage and that is the only even remotely credible fault. Ivory on Bamboo - 369,000 miles. The sense wire is 16g or 18g wire, don't recall which. – F Dryer. 99 Wiring Diagram: Thanks for the help! Reply Like #6. Compare. faulty alternator, fusible link fault or incorrect wiring when replacing the alternator. After closer inspection of the old battery cables, a 2002 Zetec 5 spd DOES HAVE a fusible link. The cigarette fuse is located in the battery junction box under the hood, it is fuse # 10 and is a 20A fuse, open the hood and find the box it is on the passenger side towards the back of the compartment, it is 10th in line on the top row, also you can check these fuses without removing them through the clear plastic top so that should make. You can buy fuse link in 8-22 gauge. 1987 Mercedes-Benz 300D, Arctic White on Palomino - 314,000 miles. After closer inspection of the old battery cables, a 2002 Zetec 5 spd DOES HAVE a fusible link. Noltz said: The simplest solution is to get a 150A fuse and holder from a car stereo shop and replace the fusible link with that. 1) If you arch your alternator the fuse is a 120a that is on the top plate (left side) of part #24381M. The proper way to replace the link, although difficult, is to remove the molding, open the crimp and completely extract the link. Sep 27, 2017 • Ford Cars & Trucks. The fuse holder has a wire loop which you cut in the middle to give you two ends. Posted on Dec 24, 2009. this. Starter motor relay. 3L Power Stroke Diesel - Amp Rating of Alternator Fusible links - I am about to replace and upgrade all battery, starter and alternator wiring. The fusible link is there to protect the wire going from the starter up to the alternator. 1981 F350 97 12v, 47re with E-TransControl, Dodge Dana 60 with free spin hubs, Dana 70, B&M. Comment;. Chrysler didn't seem to worry about protecting 18 gage wires with fusible links. Electrical Systems/Wiring - Fried Fusible Links and Alternator Troubles. Get a voltmeter and hook one terminal to a sound ground. The two gray wires you mentioned going to the starter relay. $9. 5. A look at any positive or negative battery cable implies all power flows thru large gauge wires, unrestricted. Do you have continuity if you probe the. 2 people found this helpful. From alt to bat 14. To do what it is designed to do, protect that wire, it has to be as close to the starter as possible, if you put it up by the alternator then it won't work if there is a short between it and the starter. :gr_patrio. Reconnect all the wires when you have completed this step. Clock, interior lamp, luggage compartment lamp, safety belt warning chime, radio power, engine controls, remote anti-theft personality (RAP) module, shift lock, courtesy lamps, starting system, instrument cluster (ZX2) Engine control system, air bag (except ZX2), TR sensor (except ZX2), electronic. The alternator needs a fusible link wire to protect the battery against a dead short. If there are only two 12 AWG fusible link pairs, the one on the driver's side has to be for the GPCM. Dim lights would tell you this trouble. . My alternator went bad and blowed the fusible link at the battery the speedometer went around clockwise and resting on the underside of the stop pins want return back to zero with switch off. The fusible link sits right near the starter under the intake manifold on the main battery wire. A bad fusible link will cause a few different electrical problems in your car. #20 · Oct 31, 2017. Fusible Link-Turbo Bussmann FLM-100. 3L Ford Ranger using one of the 2 illustrations in the image viewer above. You can do this by measuring the voltage before and after the fuse block under load. I thought the fusible link was closer to the starter connection but indeed it is just inches (about 2 at the most) from the connection at the alternator. 2. Today i put new termanals on jumped it ran it for a hour. The regulator need a battery feed to work, It is usually ran through an alternator fuse. To do this, start the engine and take a voltage reading at the battery. turn off radio first before removing battery cables. Reconnect the battery negative cable to the battery. Fusible link? Thought of midi fuse. But my 99 truck has a built in high amp fuse bar at the PDB, thus I only needed to add wire. With the red multimeter test lead, probe the battery positive cable (at the battery). #9 August 28th, 2014, 15:14. the purge control valve. 0. SOURCE: Fusible Links on 1972 Ford F 250 PU follow the wire where you think the link may be, and and where the large bulge is, is where the link usually is, now the fuse is not usually non-replaceable, so you can go to a parts house and get an aftermarket fuse link that can easily be installed. The 200 amp fuse is just a safety measure just in case the alternator goes wacky and overloads the system. Replacing this fuse is easy, but unlike most fuses, it is bolted in place so some hand tools are required (8mm, 10mm, and 12mm sockets or wrenches). The wire is #8 Gauge and I have the correct #12 Gauge Fusible Link material, so I decided to plod ahead with my diagram and also to split the power at the dual post Junction Block. fusible link C,D, and E. i HAVE A 99 HYUNDAI ACCENT GL IT WAS IN AN ACCIDENT THE AIR BAGS DID NOT EXPLODE BUT THE SPAK PLUGS DONT SPARK AND THE FUEL PUMP DOES NOT WORK DO. ) If the 80 (or 100) Amp fuse, protecting this circuit, is blown, your multimeter will indicate a reading of OL (which means over limit). 5 volts, have it charged free at Autozone or O'Reiley's auto. I won't be original, but you can easily see if the fuse is blown, and it is easy to replace the fuse. Put new battery in. Your main circuits are protected by the 40 Amp and 80 Amp fusible links in the Fusible Link box and the 120 Amp Alternator Fuse in the Junction Block. Where is the fusible link located on a 93 ford escort - Answered by a verified Auto Mechanic. 1996 f-150: malfunction. FUSIBLE LINK - REPLACEMENT (Ford PowerStroke) *** Sold individually; one package is enough to repair/replace a single vehicle's links. I am looking for 2014. The other night while driving it. The alternator's path to charge the battery is from the alternator, to this tie point, then to the battery. there are no fusible links for the alternator. 16 Gauge20 GaugeFuse link. Here is what happened. I replaced my IMH, the IMH relay and the wires from the relay to the IMH and the head. Over time the heat of this additional current makes each connection worse. (a) If the light goes out, the alternator is bad. Quantity: 100. No power can make it from the starter to the rest of the car. 1996 f-150: malfunction. The OEMs typically didn't fuse these wires/circuits on HAMB-era vehicles. That is the smaller wire coming from the positive terminal. Alternator Charging Kit:: 1 x 2meter alternator charging cable. 0mm fusible link = 16ga fusible link. Look through Trouble Code Questions - December 2008 Ford Questions - Page 1. For 2001, the fusible links are located at the fender mounted starter relay on the passenger side fender. I have tested the voltage going to the alternator and tests ok. Typically the fusible link is crimped to the alternator feed with a barrel splice and then molded in a shell similar to what is shown in the picture. Your power demand is too high for small gauge wires. Every minute spent angry is a happy minute lost for ever and ever!!! :bigsmile:The fuseable link is part of the battery cable assembly. The fusible link that was used in this car is blue, #14 conductor. 81-F-150-Explorer is a splendid one to behold. Reconnect the battery to its battery negative (-) cable, that you disconnected in the previous test. The heat damage to the fusible link suggests a high resistance fault somewhere. Locate the #4 GAUGES fuse in the instrument panel fuse box (see the I/P fuse box illustration in the image above). Name Amp Rating Description; FUEL INJ. Typically the fusible link is crimped to the alternator feed with a barrel splice and then molded in a shell similar to what is shown in the picture. 0mm fusible link = 14 ga fusible link". I thought the fusible link was closer to the starter connection but indeed it is just inches (about 2 at the most) from the connection at the alternator. 3L? The fuse between the battery and alternator is a fusible link in the small wire that hooks up to the battery terminal along with the regular battery cable. You can't use wiring diagrams for one group for the other. . sometimes referred to. This is the smaller wire that is attached to the battery connection with the pos. by grayslater. the large BK/OG wire should be hot all the time. 00 dollars a piece and ive blown three of them. 1999 Buick Century 3. The best way to see if the fusible links and the charge wire is good, is to measure the voltage at the back of the alternator with the engine off. trans. A fuselink and a circuit breaker behave differently — this is why fuselinks don't have straightforward amperage ratings like circuit breakers and fuses do. If the engine stalls, it's proff the alternator is not out putting as it should. 7 Powerstroke, the fusible link for the alternator keeps blowing while towing. It confirms that there are no fusible links. 07/Count) Get. A quick continuity check of your vehicle’s alternator fuse should be made. 1 Year Limited Warranty. Check the small power supply wire and the charging light wire. Looks like the field coil of the alternator isn't getting power. 1. It feeds 40A maxi fuse ( ign A) this fuse feeds the ignition switch, and it also Ignition feed B maxi fuse. 5. My c5 fusible link from the alternator to the starter is going all wonky. 54, NV4500/NP241. . Voltage varies from around 12v to 14. 91 ford ranger 2. If battery and alt are both about 12. Back to Subforum. 5970 Views 34 Replies 11 Participants Last post by JEEPFELLER, 3 mo ago. Location of 20007 HHR power steering pump. If you follow the Jeep wiring, there are two "early" configurations with fusible links. The 100amp fusible link is ideal for battery & alternator protection applications and other heavy gauge cables requiring ultra-high current protection. Joined Aug 19, 2017 Messages 23 Reaction score 0 Location upstate NY. jpg: 1. Reason being - this is a notorious melting point for Vanagons. Let’s look at some common causes: 1. Clock, interior lamp, luggage compartment lamp, safety belt warning chime, radio power, engine controls, remote anti-theft personality (RAP) module, shift lock, courtesy. In some cases, the primary alternator fuse may actually be a fusible link, which must be cut out of the wiring harness to be replaced. If the overload condition continues, the wire link will melt. The red wire at the Alternator is protected by a fusible link, which attachés to the 175 mega fuse, on the battery side. If there is anything wrong with the Y/W wire. Connect the red multimeter test lead to the stud behind the alternator. 3. Wow, thank you so much @veiloctane!Want to make sure I get this right and don't create a headache for myself down the road. #2 · Feb 9, 2013. 2004 Wrongler TJ RIP. Some are under steering wheel column behind plastic cover that has 4 plastic fasteners. 99 per vehicle---Alldatadiy. . Fusible Links. . 3. 99 ($0. You must find that voltage is the same as battery voltage at all times. If you don't have a tester, with the engine running, disconnect a battery terminal. The battery voltage measured around 12. Posted by Anonymous on Nov 24, 2013. #20 · Oct 31, 2017. Speedometer Needle Bouncing. That will tell you if it’s the NSS switch itself or just the switch adjustment. 99 per vehicle 1-year subscription $39. Dec 30, 2008 • 1995 Oldsmobile Cutlass Supreme. I accidentally blew my fuse while replacing alternator. Mark helpful. Last one I bought in a waterproof container with a 100A fuse was $20. 3,485 satisfied customers. Older cars did not have a fusible link. #4 · Jun 4, 2016. 2004 5. Posted on Mar 11, 2009.